Rolls Royce Aircraft Engine Manual



Rolls-Royce Meteor
Rolls-Royce Meteor Mark III at the The Tank Museum
Overview
ManufacturerRolls-Royce Limited
Meadows
Rover
Morris Motors
Also calledRover Meteor
Production1941–1964
Layout
ConfigurationV-12
Displacement27.022 litres (1648.96 ci)
Cylinder bore5.4 inches (140 mm)
Piston stroke6.0 inches (150 mm)
ValvetrainOHV
Compression ratio6:1–7:1
Combustion
Fuel typePetrol
Cooling systemWater
Output
Power output550–650 bhp (410–480 kW)
Mark IVA: 600 bhp @ 2400 rpm
Torque output1,450 lb⋅ft (1,970 N⋅m)

Rolls-Royce June 1, 1993 501-D22,A,C,G, and 501-D36 INDEX Revised Aug 8, 2019 PAGE 3 OF 4 COIL No. Subject Published Revised 1059 Compressor Wheel MPI Inspection 03-01-90 (No Effectivity For D36 Engine) 1060 Critical Shafting Inspection for Grinding Burns 02-28-91 (No Effectivity For D36 Engine).

Rolls Royce Aircraft Engine ManualRolls royce aircraft engine manuals

Two-shaft modular design featuring a two-stage LP turbine, two-stage HP turbine, and a gearbox with 6,000rpm output. Compressed air is routed to the aft end of the engine for combustion, with exhaust gases exiting from the middle of the engine. Rolls-Royce powers more than 35 types of commercial aircraft and has over 13,000 engines in service around the world. Demand for our products remains robust and underpins strong performance. Rolls-Royce engines range from M250 to the Trent900 to fulfill and exceed expectations for airlines, business aviation, and helicopters.

The Rolls-Royce Meteor and later the Rover Meteor was a British tank engine developed during the Second World War. It was used in British tanks up to 1964. It was a result of co-operation between Leyland Motors and Rolls-Royce who between them in 1941 had suggested that a specialised de-rated version of the latter company's Merlinaero-engine would be highly suitable for use in armoured fighting vehicles.

The Meteor was developed from the Merlin by W. A. Robotham and his chassis design and development division at Clan Foundry, Belper, as they were not involved in aero-engine work and his engineers were under-used. With the aid of engineers from Leyland, who were engaged in tank work, he considered RR's two V12s; the Kestrel, while having more power than the existing 'Liberty' or Meadows engines, did not provide the desirable 20 bhp per ton required, so the 1,030 bhp (770 kW) Merlin III was chosen. Robotham was at pains to point out that Rolls-Royce could not manufacture the engines, so would not benefit commercially.

The Directorate of Tank Design (DTD), on 27 April 1941, supported production of the Meteor, eventually placing orders direct with Rolls-Royce to maintain development in connection with the Cromwell tank.[1] A new tank specification, A27M, was produced for design of the Meteor-powered tank. The Meteor engine went on to become one of the most successful British tank engines.

Design and development[edit]

Engine design[edit]

Development started with the use of recovered Merlin engine parts from crashed aircraft. While unsuitable for re-use in aircraft, the Rolls-Royce chassis division had begun collecting and refurbishing them in the hopes of finding a use. Robotham was approached by Henry Spurrier of Leyland Mechanization and Aero, to ask about help with tank powerplants. Based on Spurrier's requirement, the first prototype Meteor engine (and subsequent production of Mark 1 engines) was assembled on the basis of recovered Merlin parts.

The major change for tank use was reversing the direction of engine rotation. Automotive gearboxes ran the opposite way to an aircraft propeller and changing direction required modification of the camshaft lobes. The Merlin had its supercharger, reduction gear and other equipment removed from its crankshaft, greatly simplifying its construction. The dimensions were now similar to the Nuffield Liberty engine and it would fit into the Liberty Mark VI version in the Crusader tank. The Merlin's dual ignition system was retained, each cylinder possessing two sparking plugs each driven from separate magnetos.

A Crusader tank, similar to as used in trials

The first Merlin prepared for tank use was tried in a modified Crusader in September 1941 at Aldershot.[2] The test team had trouble timing its runs because it was so fast, estimating it reached 50 miles per hour (80 km/h). This proved the concept, and the engine was tried in the Crusader tank, surpassing all expectations. The engine was commissioned for use in the new Cromwell tank.

Changes were made to the Cromwell tank development programme to accommodate the new engine. To enable fitting in-line with a Merrit-Brown gear (and steering) box, the engine was lowered. A new flat sump was created, the oil pumps changed and the crankshaft could now line up with the new gearbox. Many of the aircraft specific parts of the engine were deleted, such as the propeller reduction gear and the aircraft-style starter. The new engine had cast, rather than forged, pistons and was de-rated to around 600 bhp (447 kW), running on lower-octanepool petrol instead of high-octane aviation fuel. British Thomson-Houston (BTH) Magnetos were changed for Simms units.

Expansion into tank design[edit]

The engine, and the Rolls-Royce team's fresh look at tank development, had a major impact on British tank design. As development of the engine progressed, the Rolls Royce team became more and more involved in development of the tank. Despite his lack of experience in tank design or warfare, Robotham was made Chief Engineer of Tank Design and joined the Tank Board. He was involved in the Cruiser Mk VIII Challenger tank. The Rolls Royce chassis division, which had commenced the Meteor design, evolved into its Tank Division at Belper and was involved with the overall design of four versions of the Cromwell tank, using a standard set of components.

Production[edit]

Cromwell tank showing its speed during official inspection

Early prototypes were produced by Rolls Royce. In 1941, Leyland, which had an order for 1,200 Meteor engines, was still advocating its own diesel tank engine for the Cromwell tank. It would deliver only 350 hp (260 kW), but it was concerned with the problem of sufficient cooling for the Meteor within the confines of the tank engine bay. When Leyland withdrew its support, Robotham took the problem to Ernest Hives. Hives took the problem to the Ministry of Supply, telling Lord Beaverbrook that he already had his hands full making Merlin aero engines, and Rolls-Royce would want £1 million to its credit and 'no interference'[citation needed] to make tank engines, Beaverbrook telegrammed back,

OHMS Ministry of Supply to W. Hives Nightingale Road Rolls-Royce Derby
The British Government has given you an open credit of one million pounds. This is a certificate of character and reputation without precedent or equal. Beaverbrook[3]

An order for 1,000 engines followed, and a new tank design specification was created: A27M, splitting design of the Meteor powered Cromwell away from Leyland to Birmingham Railway Carriage and Wagon Company (BRC&W). They resolved the cooling problems, ultimately delivering before Leyland's version, although production leadership later switched back to Leyland when BRC&W could not keep up with demand.

The Meteor was initially produced by Rolls-Royce but manufacturing capacity was severely limited due to the demand for Merlin engines. Early units were still manufactured using recovered Merlin parts and many early Meteors still showed crash damage. When engine manufacturing needed to increase output, brand new engines had to be made. Because weight saving was not so important for a tank engine, some of the Merlin's more expensive light-alloy components were replaced with cheaper, steel versions. It was also envisaged that the Meteor would use some components rejected on quality grounds for the Merlin, i.e. Merlin scrap.[4] Many of these rejected parts while not meeting strict standards for airworthiness, were perfectly adequate for use in ground vehicles where the crew or operators were not subject to the inherent hazards involved in flight.

To increase production, Meadows produced some Meteors but the small factory of 2,000 men was producing 40 types of engine. To make enough Meteors for the Cromwell build programme, Rolls-Royce agreed to move Meteor production to the Rover Company at Tyseley and Morris at Coventry.

Rolls-Royce was also aiding the development of production jet engines at Rover, but progress there was slow and Rover became disillusioned. Hives struck a deal in December 1942 with Spencer Wilks of Rover to trade W.2B/23 production at Barnoldswick for the Rolls-Royce tank engine factory in Nottingham and production of the Meteor, to become officially effective on 1 April 1943. In 1943, an acute shortage of blocks was met by dismantling surplus older marks of Merlin.

Rover took over the Meteor in January 1944 and in 1946 the British Government made Rover responsible for research and development of large military engines. In this role, Rover continued the development and production of the Meteor Mk IVb and various derivatives, including the Meteorite V8 and the M120 V12. Rover ceased this activity in 1964, having produced approximately 9,000 engines and Rolls-Royce again became responsible for the manufacture of spare parts. Future engines for British tanks were manufactured by the engine division Rolls-Royce Diesels of Shrewsbury, which was acquired by Perkins in the 1980s. Perkins was taken over by Caterpillar Inc in 1997.

Performance[edit]

Merlin Engine Manual

Previously British tanks had been regarded as underpowered and unreliable and the Meteor is considered to be the engine that, for the first time, gave British tanks ample, reliable power. Replacing the earlier Liberty L-12 licence-built by Nuffield and used in the Crusader, the Meteor engine in the Cromwell tank provided almost twice the performance in virtually the same 1,650-cubic-inch (27.0 l) displacement. Reliability was significantly improved against previous tank engines. From its R-R Merlin origins, the Meteor was very lightly stressed and reliable. With the introduction of the Meteor engine in the Cromwell, originally intended for the 340 horsepower (250 kW) Liberty, the boost to 550 horsepower (410 kW) gave the vehicle exceptional mobility and speed. This increase in power made it possible to integrate greater armour on following tanks. Designers and military planners started to consider the possibility of a Universal tank, able to undertake both high-armour (Infantry tank) and high-mobility (Cruiser tank) roles. Ultimately, this resulted in the Centurion tank and evolved into the main battle tank concept.

Applications[edit]

The Meteor was used in the following vehicles:

  • Avenger, a reworked design of Challenger for use as self-propelled artillery.
  • Tortoise experimental assault tank.
  • Caernarvon, used to train crews for Conqueror
  • Conqueror post war heavy tank

The Meteor was also used as the propulsion for the experimental Helmore Projector, later known as the Helmover, a 30ft long remote controlled torpedo. It never reached deployment before the end of the war.

See also[edit]

  • Rolls-Royce Meteorite, a V8 version

References[edit]

Notes[edit]

  1. ^Munro 2005, pp. 18–21.
  2. ^'Rolls-Royce Enthusiasts' Club – Clan Foundry Belper'. RREC. Retrieved 1 December 2010.
  3. ^Fletcher 1989, p. 34.
  4. ^Sidgreaves[clarification needed]

References[edit]

  • Evans, Michael (2004). The Rolls Royce Meteor: Cromwell and other Applications. Historical. Rolls-Royce Heritage Trust. ISBN978-1-872922-24-9.
  • Fletcher (1989). '3 The Next Generation'. Universal Tank.CS1 maint: ref=harv (link)
  • Ian, Ian (1978). 'chapter 7, The Meteor Tank-Engine Project'. Rolls Royce: The Merlin at War. London: Macmillan. ISBN978-0-333-24016-8.
  • Munro, Bill (2005). The Centurion Tank. Crowood Press. ISBN978-1-86126-701-6.
  • Pugh, Peter (2000). The Magic of a Name: The Rolls-Royce Story, The first 40 Years. I. Cambridge: Icon Books. pp. 253–255. ISBN978-1-84046-151-0.

External links[edit]

Rolls Royce Aircraft Engine Manuals

Wikimedia Commons has media related to Rolls-Royce Meteor.
  • Rolls-Royce at Clan Foundry, Belper – Reginald J Spencer MBE CEng FIEE, FIQA
Retrieved from 'https://en.wikipedia.org/w/index.php?title=Rolls-Royce_Meteor&oldid=992529759'

Rolls Royce Aircraft Engine Manual Transmissions

As part of its 24/7 monitoring service, Rolls-Royce will use the EHM data distributed by SITAONAIR's AIRCOM FlightMessenger to anticipate any maintenance needs and maximize the operational life of its engines.

Rr Care Aeromanager

An engineer checks data from a Rolls-Royce engine

Geneva – 5 July 2016 – Rolls-Royce has selected SITAONAIR’sAIRCOM® FlightMessenger to collate and distribute Engine Health Monitoring (EHM) data from its engines, which fly on over 6,000 aircraft and collectively operate for over 100-million hours per year. As part of its 24/7 monitoring service, Rolls-Royce will use the EHM data distributed by FlightMessenger to anticipate any maintenance needs and maximize the operational life of its engines.
Rolls-Royce engines intelligently collect and analyse data during flight. This data is then transmitted to Rolls-Royce to support its TotalCare® Service Solutions. Across the engine fleet this data amounts to thousands of messages per day. Rolls-Royce wanted a single system to receive and distribute these messages to its analytics and operations teams. FlightMessenger from SITAONAIR was selected to meet this demand.

Rolls Royce 250 Engine Manual

FlightMessenger is an integral component of a suite of products based on the AIRCOM Platform, which has been adopted by more than 100 airlines to host and process important data points for their flight operations.
The service operates alongside AIRCOM FlightTracker and FlightPlanner. The technology enables the processing of aircraft data in a harmonized, central and secure way, allowing airlines and industry manufacturers to improve operational efficiencies.
“Operational engine data provides both specific details to enable us to anticipate any maintenance needs with individual engines, and information that allows us to track performance trends across all our engine types,” said Nick Ward, Rolls-Royce, Product Manager, Predictive Equipment Health Management.
“With over 400 airline and leasing customers with engines fitted on thousands of aircraft, we have to manage billions of data points on-board per flight. FlightMessenger gives us the ability to receive and distribute transmitted summaries of all that information in the most efficient way. We then apply our analytics and draw insights from this data to provide our customers with informed decisions that improve their operations.”
AIRCOM Server FlightMessenger is hosted in SITA’s dedicated Air Transport Industry Cloud, a global infrastructure that is connected to 380 airports, 17,000 air transport sites, and 15,000 commercial aircraft.
“The aviation industry is facing several challenges relating to data from new-generation aircraft, and this new agreement with Rolls-Royce cements SITAONAIR’s position as a trusted provider capable of supporting every aspect of aircraft connectivity,” said David Lavorel, CEO of SITAONAIR.
“By optimising the collection of data, Rolls-Royce and airline engineers will be able to organise the maintenance and servicing of their engines more efficiently to make better use of the aircraft’s time on the ground.”
The AIRCOM ServerPlatform lies at the heart of SITAONAIR’s connected aircraft strategy. Through the neutral and sensitive data processing platform, SITAONAIR’s integrated applications play a key role in delivering real value through a more effective transmission of aircraft data across multiple fleet types, not only to airlines but the wider aviation industry.